Darwill Facility

Darwill's secure 60,000 square foot state-of-the-art facility is centrally located in suburban Chicago for optimal mail and truck distribution. Contact us for a tour at 708-236-4900.

Darwill's secure 60,000 square foot state-of-the-art facility is centrally located in suburban Chicago

Equipment

PREPRESS

Online & Contract Proofing

  • Kodak Matchprint Virtual
  • Kodak Pressproof
  • Kodak Trendsetter Spectrum Dot-for-Dot Contract Proof
  • Oris Contract Proof
  • Digital Dylux Proof
  • PDF Job Submission
  • Kodak InSite® File Upload & Online Proofing

 

Imposition & Workflow

 

Workstations

  • Mac & PC

 

Asset Management

 

Document Programming

  • Xerox VIPP
  • Pageflex Persona
  • GMC PrintNet T

 

Data Services

  • CASS Certified Zip+4 & Carrier Route Coding
  • NCOA Processing
  • BMC/SCF Drop Shipping
  • De-Duping
  • Case Conversion
  • Merge and Purge Maintenance
  • Suppression File Processing
  • Business & Residential Phone Append
  • Email Append
  • Data Analytics & Modeling

 

INFRASTRUCTURE

Servers

  • IBM Intel Based xSeries Servers

 

Storage

  • IBM FAStT Server (Storage Area Network)
  • McData Fiber Switch (Storage Area Network)

 

Network

  • Cisco Gigabit Switches
  • Cisco Routers
  • Cisco Firewalls

 

Internet

  • Redundant T1 lines

 

Power

  • APC Symmetra Redundant Power Protection

 

PRESSROOM

Large Press

  • MAN Roland 40" 700 6 color Hybrid UV
  • MAN Roland 40" 700 6 Color with Aqueous Coater
  • MAN Roland 40" 700 4 Color Perfector
  • MAN Roland 40" 600 2 Color

 

Small Press

  • Heidelberg QM 46 2 Color
  • AB Dick 9890 1 Color 22"
  • AB Dick 9810 2 Color 18"
  • AB Dick 9810 1 Color 18"

 

Plate Ouput

  • Kodak Trendsetter 3244
  • Kodak Trendsetter Spectrum

 

Ink Lab

  • Pantone Digital Ink Maker
  • Pantone Color Viewing Booth
  • Ink Mixer & Scale
  • Little Joe Proof Press

 

Stitching

  • Muller Martini Presto Binder/Trimmer 6 Pocket with Cover Feeder
  • Horizon Saddle Stitcher & Collator

 

Other

  • Horizon Trimmer
  • Challenge Drill
  • Alpha Drill
  • Challenge Round Corner
  • Tape Machine
  • Spiel TP-480 Semi Automatic Binding Machine
  • Spiel Sterling Punchmaster
  • Maverick Tipping/Placing System
  • Bowl Bell & Howell Jet Vision Camera System
  • MultiFeeder Tipping System

 

DIGITAL PRINTING

Digital 4-Color

  • 2- Xerox IGen4 Digital 4-Color
  • HP Indigo 7000
  • OCE CS3500 6 Color inkjet with MICR Capability and in-line Dynamic Perfing

 

Laser Printing

  • Xerox Nuvera 288 (1)
  • Xerox DocuTech 6180 with Interposer

 

FINISHING

Cutting

  • Wohlenberg MCS-3 Cutter
  • Saber Cutters

 

Die Cutting

  • Bobst Die Cutter 35"

 

Folding

  • Stahl Folders with in-line gluing
  • Baum Folders
  • Kepes Systems with inline inkjetting, plowfolding, tipping & wafer sealing

 

Shrink Wrap / Polybag

  • Preferred Packaging CM-20 Polybag & Shrink Wrapper
  • Compacta Automatic Shrink Wrapper

 

FULFILLMENT

 

  • Internal Warehouse Distribution
  • Offsite Outsource/Partnership Warehouse Facility
  • Hand Fulfillment Stations

 

MAILING

 

  • Video Jet Imaging System
  • B&H Mailstar 500, 6 pocket intelligent inserter with inline ink jetting & metering, with Smart Feeder/Folder
  • B&H 6 Pocket Master Mailer 9 x 12
  • B&H P16 6 Station Inserter w/inline camera matching (3) and 4" inkjet
  • 2 Pitney Bowes Flowmaster 6 pocket Inserters w/ inline inkjet with camera matching
  • Pinnacle 6 Pocket Inserter
  • Pitney Bowes Meter Machine
  • ProFold Wafer Sealers
  • Cheshire Wafer Sealers

 

LOGISTICS

 

  • Local Dispatched Van Fleet
  • Short Bed Truck Fleet
  • UPS, FedEx Parcel & Post Drop Tracking Systems